AP Racing 2-piece Competition J Hook Disc Pair (Rear 390x32mm)- Porsche 991Turbo, 991 GT3RS, 981 GT4 PCCB
Essex Designed AP Racing 2-piece Competition J Hook rear iron disc pair for 991 Turbo/S, 981 GT4 to replace PCCB discs while retaining PCCB calipers
- 15.35" x1.26" (390mm x 32m)
- Huge increase in airflow, cooling capacity, and durability vs. OEM PCCB discs
- Drastically less expense long-term running costs vs. PCCB
- Compatible with the standard rear 981 GT4 pad shape used in OEM iron system
- Allows normal function of OEM parking brake
- Over twice as many internal cooling vanes as the OEM PCCB's
- Weighs identical to OEM 380x34mm iron discs, despite larger size
- Designed for: Club racing, time trial, autoX, HPDE
- Works with OEM calipers and wheels, no modifications required
- Ultralight, fully floating, anodized billet aluminum hat with float control/anti-rattle clips
Iron vs. Carbon Ceramic Brake Discs
In the past few years, Carbon Ceramic brake discs have become increasingly popular on high-end sports cars as either standard equipment or as a factory installed option. Although expensive, they're a great choice for a car that is used exclusively on the street. They save a large amount of unsprung weight, they don't generate much brake dust, have low NVH, and they may even last longer than the rest of the car! For the avid track enthusiast however, they're typically not the best choice.
On the racetrack, repetitive stops from high speeds generate considerably higher brake disc temperatures vs. what could ever be legally or sanely achieved on the street. Various manufacturers producing the current crop of carbon ceramic discs claim to match iron disc durability on the track, but our experience tells us otherwise. While they may be less resistant to warping or deformation at repeated elevated temperatures, the biggest problem with carbon ceramic discs is that they tend to oxidize at track temperatures, showing rough surface eruptions on the disc face. In some cases the oxidation is terminal (chopped fiber discs), and the discs must be scrapped once it occurs. In other cases (continuous fiber discs), the discs can be resurfaced, but only a limited number of times and at a high cost. Most carbon ceramic discs are measured in terms of minimum mass, rather than the traditional minimum thickness used to measure iron discs. Once the minimum mass is reached, the carbon ceramic disc is trash
Other Potential Pitfalls with Carbon Ceramic Discs:
- Low airflow- If you look at a specific car model that offers both iron and carbon ceramic discs as an option, the carbon ceramic discs will almost always be considerably larger in overall dimension, with a specific emphasis on a tall radial depth (distance from outer disc edge to inner disc edge). Whereas an iron disc uses a web of directional internal vanes to speed airflow through the disc, most carbon ceramic discs rely primarily on their large surface area to radiate heat into the air surrounding the disc. Hence, the tall radial depth.
- Expensive and limited range of compatible brake pads- There aren't many brake pad options with carbon ceramic discs. The pads must be compatible with the specific disc material being used, and if they aren't, they can destroy the discs in a hurry. Since brake pads are a very personal choice to most track junkies, carbon ceramic discs don't provide many options for the driver to chase a desired feel. Also as noted above, carbon ceramic discs tend to be very tall radially, which means very large brake pads are required. In the world of brake pads, price is usually directly proportional to size: Bigger = more expensive.
- Poor feel- Experienced drivers will tell you that cast iron discs provide superior pedal feel due to less compress-ability. Some drivers find that carbon ceramic discs feel soft or abrasive at lower temperatures, but feel like stone with little modulation once they heat up. Feel and the resulting confidence is rather important when hurtling towards a guardrail at 150mph!
- High replacement disc cost- Carbon ceramic replacement discs can be hideously expensive. If you do wear out or damage a disc, it can cost thousands of dollars to replace each one. When running carbon ceramic discs hard on a racetrack, the odds of having to replace one or more of them increases exponentially vs. if you only drive your car on the street.
- Damage-prone- Many manufactures suggest covering their carbon ceramic discs when handling them, so they are not chipped or fractured. One knock when changing a wheel can destroy a disc. Additionally, some chemical wheel cleaners or abrasives used in car detailing can damage carbon ceramic discs.
- Splinters- Carbon ceramic discs shouldn't be handled with bare hands, as they can leave carbon splinters in the skin.
- Greater sensitivity to burnishing/bedding-in- Most manufacturers have an explicit, and sometimes intricate, set of instructions for bedding-in their carbon ceramic discs. Iron discs can typically be prepared via a simple series of stops from 60-80 mph with the brake pad of choice.
Carbon Ceramic is NOT Carbon/Carbon
At this stage you may be saying to yourself, "But I saw that the XYZ professional race cars were running carbon brakes at the track." The carbon brakes currently being used in professional racing are carbon/carbon (abbreviated C/C), which is actually a different material vs. the carbon ceramic discs used on road cars. The carbon ceramic brake discs on road cars are a Carbon Ceramic Matrix (CCM). In recent times many professional racing series (F1, ALMS, IRL, etc.) have switched to carbon/carbon brake discs in an effort to reduce weight. Carbon/Carbon is an outstanding lightweight material for racing, but requires heat before it starts to generate usable friction. As such, they're completely ill-suited to a typical morning commute in a road car!
Iron Disc Benefits
So what can AP Racing J Hook iron discs do for a car previously equipped with carbon ceramic discs?
- Increased airflow and slower heat transfer to other brake components- AP Racing J Hook discs have a unique, high-count vane design that promotes airflow, heat evacuation, and rapid cooling. They don't rely on a large surface area to cool via radiation. The iron discs will move more air than your carbon ceramic's, and as a result they won't heat your brake pads, caliper pistons, and brake fluid up as quickly. You'll be able to run longer sessions without brake fade, and you'll enjoy the confidence that comes along with them. They'll also make any brake ducts that you have on the car more effective and useful.
- Huge range of compatible brake pad compounds- Iron discs will open up a much greater range of available brake pads. You'll be able to achieve a different feel, and tailor your brake setup depending on your needs and environment, whether that is running an AutoX or the most demanding racetrack in your area. You'll also likely be paying less per brake pad set than you were previously, and your pads will last longer.
- Inexpensive spare discs- You'll no longer have to spend thousands of dollars when it's time to replace your discs. AP Racing J Hook's typically only cost $300-500 per iron disc ring, so you won't have to stress about anything happening to them. They're inexpensive enough that you can always keep a spare set on hand, so you won't have to worry about any brake-related downtime when you're out at the track.
- Durability- Iron discs can take a beating. You can stash your spares in your race trailer, and you won't have to worry about handling them, covering them, dinging them, or chipping them when changing your wheels.
As you can see, although iron discs do come with a slight weight penalty, they're still the smart choice if you run your car hard on the racetrack. They're the obvious solution that has been proven countless times on tracks around the world, at all levels of motorsport.
AP Racing J Hook Discs are the epitome of endurance racing components. They will hold up extremely well to any abuse you plan to throw at them. These discs have been proven time and again in professional racing, winning many races and championships (ALMS, Rolex, Grand Am, etc.).
Two-piece Floating Design with Aluminum Hat
As is the case with most metal, iron brake discs grow substantially when heated. As it is heated, a disc expands radially, increasing in diameter and circumference. One-piece disc designs run into problems when this occurs. Look at the picture below and imagine the disc is being heated on the track. As the disc expands, the outer edges of the disc are pulling away from the center of the disc, but there are no built-in provisions to allow for that expansion. The edges of the disc therefore pull, lift, and distort, which is called coning. Now imagine that disc vertical on the car, running in your caliper. Coning directly impacts the brake pads’ contact with the disc, leading to uneven wear and tapering, and even a long brake pedal.
Two-piece discs on the other hand, compensate for the expansion of the disc as it heats. This is accomplished by building ‘float’ into either the disc itself, or the disc hat/bell. In this case, the float is in the disc. If you look closely at the picture below, you can see that the mounting holes for the hat attachment bobbins are not round. They are an oblong shape. These channels allow the hat mounting hardware to slide as the disc is heated and expands, allowing the disc to run true in the caliper without distortion. That means less distortion, stress cracks, and pad taper.